Posted on July 6, 2002
I have built this PC based on VIA's EPIA C3 800 Mhz mainboard. What makes this one so special then? Well, I managed to cram all the components into an old Sony Playstation chassis - and with that I do mean cram! Mainboard, 6GB hard drive, 256MB RAM, 145 Watt PSU, power switch, power connector and an extra fan. Beat that, dude! Here's the story about it, but unfortunately I didn't know of mini-itx.com when I built it so I never recorded any pictures of the process for this article.
First of all I gutted the Playstation - removing it's contents, even the CD cover. Then, the good ol' Dremel (there really ought to be a law stating that everyone should own one) went to work. After I had filed out about 50 grams of excess plastic that Sony for some odd reason placed in every thinkable position inside the cover and base I could start fitting the hardware. The EPIA mainboard fits exactly into a Playstation chassis, what luck! Of course I had to remove the gameports - to make them look like real gameports I filed them down until I had a 2.5mm thick frame, then glued the memory flaps into place and fitted the controller pins on black cardboard. Now they really looked like real Playstation gameports. I installed the Ram on the mainboard and tried to fit the cover. Fat chance Buster! It was too high. Dremel, Dremel, Dremel...
I carved a 2mm wide gap very close to the outside of the cover. It actually lets light pass through but isn't even visible from the outside. Now the cover fitted - next was the power supply. I used a 145w supply from a company that sold super cheap micro-ATX cases that they had left in stock. The whole case cost me $30 (including postage). Away went the metal cover - now the PSU went into the PlaystationPC. Damn! It was way to big! Even though it only measured 93 by 93 by 34 mm. I thought hard and long... external PSU?? Never! Then I found the solution. If I flipped the PSU upside-down and let it rest on the PCI port of the mainboard, it would actually fit! Dremel again!
The power connector and the on/off main switch had to be fitted neatly to the cover. A fan had to be installed too but i skipped the original PSU fan because it was way to big. An ultra silent 40x40mm fan was just the thing I needed. Then I used the on/off switch from the chassis I bought, and fitted it under the real power button on the Playstation cover. To my dismay I just couldn't fit the reset button with a switch because the upside-down PSU didn't leave enough room. The harddrive LED is used by the power indicator in the Playstation chassis though.
Then I only had to get a harddrive. My very good and super generous friend Danjel actually saw my project take form and he gave me a 2.5" drive. 6GB for free! [Thanks by the way ;)] I bought a 3.5" to 2.5" IDE converter and took an 80 pin IDE cable, cut one connector off with a pair of scissors, and fitted that into the PlaystationPC too. It was done! One small thing left... I installed Win2K and DivX codecs. Wham! Now this machine sits on my VCR and allows me to play back DivX movies by streaming them through a 100Mbit network. And it works GREAT!
What did it cost me? Well if I translate the sums from Swedish Krone to US Dollars it would be...
Via Eden Mainboard
That is super cheap for a brand new
machine that can play DivX movies if you live in Sweden. Add
to that the extremely small chassis and the fact it doesn't
look all that bad either and you can see it's money well spent.
I have only one thing to say... do it smaller, man - I double dare you... ;)